China CNC Machining Stainless Steel/Steel Spline Shafts drive shaft bushing

Product Description

product description

Material   Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc
Precision Processing  Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc
Dimension  As per customers’ request
Surface treatment Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting,   Phosphate coating & etc
Tolerance ±0.01mm ~± 0.05mm/can also be customized
Part Color  Silver, Red, Blue, Gold, Oliver, Black, White & etc
Quality control 100% inspection before shipment
Samples  Acceptable
Production output 100.000 pieces/ month
Productin range  from 1-2000mm with tolerance ±0.01mm                                     
Experience 7 years of professional  OEM service
Ability To develop hundreds of new parts annually.                               
 Packaging  carton box, wooden case/according to the clients
 delivery time 45 days regularly /Based on the quantity of order 
Shipping By sea, By air, By DHL,UPS ,TNT& etc.
 Term of Payment  T/T. L/C or Customer’s request

Product Image

Company Profile
1.  We are cnc machining/turning/Stamping/Casting supplier in HangZhou .

2.   We  provide goods  in  high quality and competitive price and professional service .

3.  “Excellence, Responsibility, Science”is the pursuit of our company. 

4.  Material:brass, stainless steel, aluminum, plastic ,etc.

                            HangZhou CZPT Machinery Technology Co., Ltd

HangZhou CZPT Machinery Technology Co., Ltd  is a subsidiary company of HangZhou Kehong Machinery Co.,Ltd.   We specialize in manufacturing: precision CNC machining parts, hardware components, standard and non- standard parts, general machinery and photovoltaic components ect. We provide the complete machining-service: turning, milling,drilling,grinding,boring, bending,stamping, welding,surface treatment, laser machining, wire EDM, and other CNC machining fabricating according to samples or drawings from customers.

We have the main equipments over 20 units: Vertical machining centers-6 sets, Horizontal machining center-1 set ,CNC lathes-4 sets, ,plain  milling machine ,engine Lathe, Surface grinder and others.our testing equipments: Switzerland electronic digital display measuring grohe, Rockwell apparatus ,micrometer,vernier caliper, etc.  

” Excellence, Responsibility, Science ” is the pursuit of our company. We have the united team with scientific technology and  responsible  attitude. It is the key base for making the excellent quality & service for you and achieving the win-win business. 

Equipment List
          equipment name processing range spindle taper number note
 Horizontal machining center 1100×750×650 ISO50 1 four-axis
 Vertical machining center 1300×650×920 ISO50 2 four-axis
 Vertical machining center 1100×600×750 ISO50 1 four-axis
 Vertical machining center 1070×560×750 ISO40 1 four-axis
 Vertical machining center 800×450×550 ISO40 2  
cnc lathe 6150 Ø500×850   3  
cnc lathe CJK 0571 Ø220×310   1  
engine 6150 Ø500×1500   2  
engine 6140 Ø400×100   2  
surface grinder 7130 1000×300   1  
vertical milling machine 700×320×450   2  
horizontal milling machine 600×320×450   1  
 Drilling machine with jointed arm Ø40×1100   1  
bench drill φ20   3  
tapper M16   1  
vernier caliper 0-1000mm   28  
depthometer 0-300mm   6  
tongue 0-500mm   3  
micrometer 0-255mm   25  
electronic digital display measuring grohe 400MM   1 Switzerland
Rockwell apparatus     1  

 

US $3.8-4.8
/ Piece
|
100 Pieces

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Stainless Steel
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 4.8/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material   Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc
Precision Processing  Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc
Dimension  As per customers’ request
Surface treatment Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting,   Phosphate coating & etc
Tolerance ±0.01mm ~± 0.05mm/can also be customized
Part Color  Silver, Red, Blue, Gold, Oliver, Black, White & etc
Quality control 100% inspection before shipment
Samples  Acceptable
Production output 100.000 pieces/ month
Productin range  from 1-2000mm with tolerance ±0.01mm                                     
Experience 7 years of professional  OEM service
Ability To develop hundreds of new parts annually.                               
 Packaging  carton box, wooden case/according to the clients
 delivery time 45 days regularly /Based on the quantity of order 
Shipping By sea, By air, By DHL,UPS ,TNT& etc.
 Term of Payment  T/T. L/C or Customer’s request

###

Equipment List
          equipment name processing range spindle taper number note
 Horizontal machining center 1100×750×650 ISO50 1 four-axis
 Vertical machining center 1300×650×920 ISO50 2 four-axis
 Vertical machining center 1100×600×750 ISO50 1 four-axis
 Vertical machining center 1070×560×750 ISO40 1 four-axis
 Vertical machining center 800×450×550 ISO40 2  
cnc lathe 6150 Ø500×850   3  
cnc lathe CJK0635 Ø220×310   1  
engine 6150 Ø500×1500   2  
engine 6140 Ø400×100   2  
surface grinder 7130 1000×300   1  
vertical milling machine 700×320×450   2  
horizontal milling machine 600×320×450   1  
 Drilling machine with jointed arm Ø40×1100   1  
bench drill φ20   3  
tapper M16   1  
vernier caliper 0-1000mm   28  
depthometer 0-300mm   6  
tongue 0-500mm   3  
micrometer 0-255mm   25  
electronic digital display measuring grohe 400MM   1 Switzerland
Rockwell apparatus     1  
US $3.8-4.8
/ Piece
|
100 Pieces

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Stainless Steel
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 4.8/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material   Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc
Precision Processing  Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc
Dimension  As per customers’ request
Surface treatment Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting,   Phosphate coating & etc
Tolerance ±0.01mm ~± 0.05mm/can also be customized
Part Color  Silver, Red, Blue, Gold, Oliver, Black, White & etc
Quality control 100% inspection before shipment
Samples  Acceptable
Production output 100.000 pieces/ month
Productin range  from 1-2000mm with tolerance ±0.01mm                                     
Experience 7 years of professional  OEM service
Ability To develop hundreds of new parts annually.                               
 Packaging  carton box, wooden case/according to the clients
 delivery time 45 days regularly /Based on the quantity of order 
Shipping By sea, By air, By DHL,UPS ,TNT& etc.
 Term of Payment  T/T. L/C or Customer’s request

###

Equipment List
          equipment name processing range spindle taper number note
 Horizontal machining center 1100×750×650 ISO50 1 four-axis
 Vertical machining center 1300×650×920 ISO50 2 four-axis
 Vertical machining center 1100×600×750 ISO50 1 four-axis
 Vertical machining center 1070×560×750 ISO40 1 four-axis
 Vertical machining center 800×450×550 ISO40 2  
cnc lathe 6150 Ø500×850   3  
cnc lathe CJK0635 Ø220×310   1  
engine 6150 Ø500×1500   2  
engine 6140 Ø400×100   2  
surface grinder 7130 1000×300   1  
vertical milling machine 700×320×450   2  
horizontal milling machine 600×320×450   1  
 Drilling machine with jointed arm Ø40×1100   1  
bench drill φ20   3  
tapper M16   1  
vernier caliper 0-1000mm   28  
depthometer 0-300mm   6  
tongue 0-500mm   3  
micrometer 0-255mm   25  
electronic digital display measuring grohe 400MM   1 Switzerland
Rockwell apparatus     1  

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are two common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.
splineshaft

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.
splineshaft

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are two basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are three types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.
splineshaft

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of two different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.

China CNC Machining Stainless Steel/Steel Spline Shafts     drive shaft bushing	China CNC Machining Stainless Steel/Steel Spline Shafts     drive shaft bushing
editor by czh 2022-12-02

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