China OEM China Factory Price High Precision CNC Machining Aluminum Stainless Steel Pillar Spline Shafts near me manufacturer

Product Description

Product Description:
Aluminum CNC Pillar:
(1).Material: Aluminum/Stainless steel
(2).Surface Finished: Anodize &Sandblasting/ Polish
(3).Process: CNC Milling and Turning
(4).Tolerance: ±0.02mm

Parts Information

Product Name China Factory Price High Precision CNC Machining Aluminum Stainless steel Pillar Spline Shafts
Applicable Material Alunimum/stainless steel/titanium/brass/copper/POM/Telfon/PEEK  etc.
Surface finish Machine finish/anodized/ beadblasting/Plating/Polish/brush/heat treatment/Brushed/Zinc plating/Nickel Plating/PVD etc
Payment Terms 50% deposit before production and 50% balance before arranging to ship
High Tolerance ± 0.02mm or accoriding to your requirment
Quality control Checking is during production process, after surface and before packing
Lead time  10-15 days for sample,15-25 days for bulk order depends on your design
Package Standard package/ Pallet or container/ as per customized specifications
Shipment Express & air freight is preferred / sea freight/ as per customized specifications

Our Business: 

1.CNC Turning Part 2.CNC Milling Parts
3.Camera head ball/Filter Ring/Stripod 4.Metal Pen body
5.Aluminum Extrusion Mold 6.Punch/Stamping/Welding/Forging/Bending
7.Medical Aluminum parts 8. Injection molding
9.Decorate Car part 10. Aluminum housing
11.Stainless steel/Aluminum shaft 12.LED Aluminum parts
13. Hard/Normal anodizing 14.Laser engraving

  
Company Information:
LCH was found in 2003, with a total investment of $1.5 million, over 4,500 square meters, equipped with the most advanced high precision 5Axis Precision Automatic Lather machine (8 sets), CNC Milling machine (23sets), CNC Turning machine (26sets),CNC machining center, automatic lathe and various kinds of secondary processing equipment more than 80 sets.

1. Work Shop:

2. Products We made:

                             We can custom the parts for you according to your drawing or samples

3. Quality Control

4. Package

5. Clients and comments

What can we do for you?
1. Professional, Competitive price and Fast delivery time
We engaged in this area for almost 11yeas, experience engineer can help you process the project well and perfect, also we own our factory that we can control the cost and delivery time very well. We can try best to meet your request.
2. Protect our customer profit well
Even we have very strictly quality control system, but we still can`t promise every part you received will 100% perfect, so if there is any defective parts you received, you just need to offer us the evidence(such as picture),we will check and confirm it. After that, we will repair or redo them.
Because of our strictly quality control system, we have confidence to promise our customer with this. Please kindly noted that it`s our advantage compared with others, we realize that only the high quality and good service can we keep friendly and long-term business relationship with our customer and it`s also the only way for an enterprise to be existed…
  
FAQ:

1.    Can you sent the product drawing to me? 
Pictures on website was just for reference, More correct information and some special requirements, 
Please kindly contact us.
2. Can you make OEM order?
Yes, OEM/ODM orders are welcome. You are warmly welcome to send the your designs to us, We will offer you reasonable prices with high quality
Please provide us the drawings or please tell us the detailed information what you need, we can copy the parts according to your information.
3. What kind of files do you accept?
PDF, DXF, ISG, STEP, X-T, High Resolution IPJ.
4. How long can I expect to get the sample? 
Samples will be ready for delivery in 5-15 days after we confirmed the shop drawings, The samples will be sent to you via express and arrive in 3-5 days.
 5. What about the lead time for mass production? 
Honestly, normally it is 15-30 days, and it depends on the order quantity and the season you place the order.  Generally speaking, (if you project is urgent, we can help you short it), we suggest that you start inquiry 1 months before the date you would like to get the products at your country. 
6. What are your terms of delivery? 
We accept EXW, FOB, CNF, etc. You can choose the most convenient one. Regarding to the shipping cost, if you have your own express account that will be welcome.

 
 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China OEM China Factory Price High Precision CNC Machining Aluminum Stainless Steel Pillar Spline Shafts     near me manufacturer China OEM China Factory Price High Precision CNC Machining Aluminum Stainless Steel Pillar Spline Shafts     near me manufacturer

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